How much is a defect escape costing you?
Enter your line data. See estimated annual savings from automated end-of-line inspection.
Your line parameters
Estimated annual impact
Escape cost reduction (est. 70% reduction)
Labor cost reduction (65% of inspection labor)
Total estimated annual savings
Estimated payback period
This is a planning estimate based on industry-reported escape reduction rates. Not a performance guarantee. Results vary by production type and defect profile. Payback assumes standard Eolvision system cost including installation.
Calculation methodology
The escape cost reduction estimate assumes automated vision inspection reduces your current escape rate by 60–80% (calculator uses 70%). This range is based on industry-reported benchmarks from plants that have deployed automated end-of-line inspection. Actual reduction depends on your defect type distribution, part complexity, and model training quality.
The labor savings estimate assumes 65% of manual end-of-line inspection labor can be redirected when automated inspection is deployed at the same station. Some manual inspection is typically retained for Review-flagged parts and periodic audits.
Payback period is calculated against a standard Eolvision system cost (hardware, software, installation, and first-year support). Actual cost varies by camera count, enclosure type, and integration complexity. Contact us for a line-specific quote.
This calculator is a planning tool, not a performance guarantee. Eolvision does not warrant any specific ROI outcome.
Ready to see real numbers for your line?
We come to your facility and run the demo on your actual parts. After the demo, we'll provide a line-specific cost and ROI estimate.