High-throughput inspection for packaging lines.

Label placement, fill level, cap and seal integrity, and date code legibility at 200–1,200 units per minute. Tuned to keep false rejects below 0.3%.

High throughput means inspection latency matters

A food packaging line running at 800 units per minute gives the inspection system 75ms per unit. A 2% false reject rate at that throughput discards 16 good units per minute — 960 per hour, more than 19,000 per shift. That's product cost plus the cost of human re-inspection of the rejected stream.

Eolvision's CPG configuration uses 2D line-scan cameras at sub-80ms latency with threshold tuning that targets a false reject rate below 0.3% while maintaining an escape detection rate above 98%.

A 2% false reject rate on an 800-unit/min line costs you 11,520 good units per 10-hour shift. Eolvision CPG targets <0.3% — that's fewer than 1,440 false rejects per shift.

Beverage cans moving on a high-speed packaging conveyor line in a manufacturing facility

CPG packaging inspection coverage

Label inspection

  • Label placement off-tolerance
  • Label skew and rotation
  • Wrong label version on line
  • Label damage and wrinkle
  • Missing label
  • Barcode / QR readability

Fill & seal integrity

  • Underfill detection
  • Overfill detection
  • Cap not fully seated
  • Seal not crimped
  • Foil seal missing
  • Tamper-evident band broken

Code & container

  • Date code missing or smeared
  • Lot number OCR verification
  • Container dent and damage
  • Wrong SKU in production run
  • Container deformation
  • Foreign object in container

Latency and throughput by configuration

Configuration Max throughput Latency Typical application
Single-lane line scan Up to 600 units/min <80ms Bottles, cans, cartons — label inspection
Dual-lane line scan Up to 1,200 units/min <80ms High-speed multi-lane beverage lines
Multi-camera 360° Up to 400 units/min <150ms Full-circumference label and seal inspection
Top-down area scan Up to 200 units/min <100ms Fill level, cap inspection, date code

Talk to us about your packaging line

We'll assess your line speed, container type, and label configuration before specifying a camera and threshold setup.